5.12 REPLENISHMENT RULES.

Supply User Manual ENG -> 5. Warehouse -> 5.12 LU-SU4205 REPLENISHMENT RULES.

LU-SU4205: Replenishment Rules.

A. LU INTRODUCTION

B. HOW TO CONFIGURE A LOCATION

C. HOW TO PARAMETER THE INVENTORY REVIEW CONFIGURATION

D. HOW TO CREATE A NEW REPLENISHMENT PARENT SEGMENT

E. HOW TO CREATE A REPLENISHMENT SEGMENT

F. HOW TO EXPORT/IMPORT PRODUCT SEGMENT EXCEL SPREADSHEET

G. HOW TO GENERATE THE INVENTORY REVIEW

H. HOW TO REVIEW AND UPDATE A REPLENISHMENT SEGMENT

I. HOW TO REVIEW A REPLENISHMENT PARENT SEGMENT

J. HOW TO GENERATE AN ORDER CALCULATION

K. HOW TO GENERATE ORDER CALCULATION REPORTS – Exports and on screen

L. HOW TO GENERATE A CHRONOGRAM

M. HOW TO GENERATE A PRODUCT LIST CONSISTENCY REPORT

N. GLOSSARY SPECIFIC TO REPLENISHMENT RULES

D. HOW TO CREATE A KITTING ORDER (Kitting process)

Supply User Manual ENG -> 5. Warehouse -> 5.11 LU-SU4204: Kits Management -> D. HOW TO CREATE A KITTING ORDER (Kitting process)

D. HOW TO CREATE A KITTING ORDER (Kitting process)

Rather than buying a complete kit directly from a supplier, you can also create a kit using components available in stock. The kitting process can be seen as a kind of “manufacturing order” or more precisely an “assembly order“.

Note that before kitting can be carried out, all the kit components / products should be available in your warehouse and a Theoretical Kit Composition List should exist for the kit to be produced.

Go to: Products/ Kit Management / Kitting Order

  1. Click on the “New” button to create a new kitting order.
  2. On the “Kitting Order” screen

a) As “Product“, enter the code of the kit to be produced (for which at least 1 “Active” and “Completed” TKCL version must exist).

b) Enter the “Qty” of kits you wish to be produced (entering a qty > 1 will avoid repeating the same process over and over if you are producing several kits).

c) The “Reference” and “Creation Date” are auto-populated. Leave them as they are.

d) Use the “Version” field to select the appropriate TKCL version (which must be “Active” and “Completed”).

Kitting Order

3. On the “Components” tab, select as “Default Source Location” the location from where the components will be taken.

4. On the “Kits” tab, select as “Destination Location” the location were the produced kit(s) will be stored.

Kitting Order

5. On the “Notes” tab, you may enter any additional information related to the kit(s) production.

6. Click on the “Display Items from Version” button .

Kitting Order

The “Components to consume” section of the “Components” tab is filled with the components of the selected TKCL version (including quantities). The “available qty” column indicates quantities available in the source location for the components.

7. Click on the “Save” button to save your kitting order.

8. When you are ready to launch the kit(s) production, click on the “Update Available Qty” button to check that the requested quantities are available in stock (as things may have changed between the creation of the kitting order and the actual production of the kit(s)).

9. Click on the “Start Production” button.

The system informs you on the creation of KCL(s) (2 in this case) and an Internal Move KIT/INT. The state of the kitting order switches from “Draft” to “In Production

10. To process the production of your kit(s), Click on the “Process All lines” button.

11. It’s possible to choose between the check for the availability according to FEFO or LEFO for Kit production as below snapshot,  if you chose LEFO,  the availability of products/batches with longest expiry dates will be shown, and if you check FEFO, (First Expired First Out)  which is the default rule for all other stock movements, then the products/batches which will expire the soonest will be selected and displayed 

FEFO / LEFO
 
 

11. To process the production of your kit(s), Click on the “Process All lines” button.

Kitting Order

Components now appear in the “Consumed Components” section.

12. Click on the “Check Availability” button, to check that all components are available.

This image has an empty alt attribute; its file name is kitting-2-1024x449.png

Kitting Order

If all components are available, their state switches to “Available“.

13. Click on the “Validate all ‘Available’ Lines” button to validate the consumption of these components/quantities by the production of the kit(s).

Kitting Order

The state of the components switches to “Closed“.

14. To confirm the kitting, click on the “Confirm Kitting” button.

This image has an empty alt attribute; its file name is confirm-kitting-closed-order-1024x485.png

Kitting Order

The state of the kitting order switches to “Closed“. The kit is now present in the destination location and the components have been consumed (i.e. they are no longer present in the source location).

In case a physical output document is need, please note that a Kitting Order PDF can be generated from the right side action menu.

The Internal Move INT/KIT which had been created before is processed and closed.

Internal Move created by a Kitting Order

Kit Composition List created by a Kitting Order

Note that the “Warehouse” business application doesn’t provide any information on kits content. To have the details on the kits content and to manage the content of a kit, go to the dedicated sub-menu called “Kit Management” under the business application “Products“.

Kits content are managed via Kit Composition Lists (KCL). Kit Composition List is a transaction that displays the actual content of a kit present in stock. When the KCL is created after receiving a kit from a supplier or from a kitting order, it reflects the content of the received or produced kit in the warehouse.

If a module (that you may also see as a “bundle of products” from a kit) appears in the warehouse inventory, it will be seen just as a product, which means that it is an independent module (i.e. not part of a kit), considered purely as a single product and not as a kit’s content. When a module is inside a kit, it doesn’t appear in the warehouse inventory.

To display the content of a kit, just open the Kit Composition List of that kit. If the Kit Composition List was not created when the kit was received/added to stock inventory, then it will not be possible to see its content in UniField.

As you have probably noticed, the virtual location “Kitting” is used in kits management. This location enables following the double-entry system briefly explained in the introduction of this chapter as kit managements will trigger movements and that all movements need source and destination locations.

C. HOW TO DE-KIT A KIT

Supply User Manual ENG -> 5. Warehouse -> 5.11 LU-SU4204: Kits Management -> C. HOW TO DE-KIT A KIT

C. HOW TO DE-KIT A KIT

If a kit will no longer be used in its current state (i.e. as a kit), and you wish to use its components individually, you should use the de-kitting functionality. This may be the case if, for example, you decide to use the components of your kit, either to be dispatched, or to create a different kit, or for easier management. For the de-kitting to happen, the kit should already have an existing Kit Composition List (See LU-SU4101 “How to receive a kit and add a kit composition list”), and should be in an internal stock location (e.g. LOG, MED, Internal Consumption Unit).

After de-kitting, the products can be seen as individual products in stock and the kit as a product will not appear any more in the warehouse.

Go to: Products/ Kit Management / Composition List / Kit Composition List

  1. Find and open the relevant Kit Composition List to de-kit by clicking on the pencil icon.
  2. On the “Kit Composition List” screen, click on the “De-Kitting” button.

De-kitting a Kit Composition List

3.  On the “De-Kitting” screen, enter the “Source Location of Kit(i.e. location where the kit is currently stored, where its stock level is > 0).

4. Enter the “Destination Location of items“, to indicate where the system should place the components of the kit after de-kitting.

This image has an empty alt attribute; its file name is dekitting-word-press.png

De-kitting a Kit Composition List

5. In the section “Products to remove from the Kit“, you will see all the components of the kit, and any component for which information is missing (e.g. batch number, expiry date) will be displayed in red, with a description of what is missing at the end of the line.

In case of products with BN/ED attributes which have changed. there is a button “Update products whose BN/ED attributes have changed” which appears in KCL processing window. When button is used, any affected products will have their BN/ED info removed, or have default BN/ED info added, Action only updates products in this KCL window.

6. Click on the “Check Integrity” button to check all relevant information is present.

7. Click on the “Process De-kitting” button.

Kit Composition List after de-kitting

INT/KIT Internal Move after de-kitting

The Kit Composition List switches to “Closed“. An Internal Move with reference INT/KIT is created, processed and closed to move the kit from the stock to the “Kitting” (virtual) location and the kit components from the “Kitting” (virtual) location to the stock.

B. HOW TO SUBSTITUTE COMPONENTS OF A KIT WITH ALTERNATIVE PRODUCTS AVAILABLE IN STOCK

Supply User Manual ENG -> 5. Warehouse -> 5.11 LU-SU4204: Kits Management -> B. HOW TO SUBSTITUTE COMPONENTS OF A KIT WITH ALTERNATIVE PRODUCTS AVAILABLE IN STOCK

B. HOW TO SUBSTITUTE COMPONENTS OF A KIT WITH ALTERNATIVE PRODUCTS AVAILABLE IN STOCK

When a kit is in stock, it may sometimes be necessary to remove one item out of this kit and replace it with another item, for example, because a product in the kit will expire soon and you would like to replace it with another product with a longer expiry date, so that the kit does not expire and can be stored as a kit for a longer period. When substituting a product in a kit, it is always necessary to replace the product which you are removing, so as not to have an incomplete kit.

In order for this substitution to be reflected in the system, there should be a Kit Composition List already created for the kit (see LU-SU2105 in the Products chapter and LU-SU4101 “How to receive a kit and create a kit composition list” in the current chapter). The kit and the substitutions products should all be in stock.

Go to: Products/ Kit Management / Composition List / Kit Composition List

  1. Find and open the relevant kit for which you will exchange the products by clicking on the pencil icon.
  2. In the “Kit Composition List” screen, click on the “Substitute Items” button.

Kit items substitution

3. In the “Substitute Kit Items” screen, as “Destination Location of Items“, select the name of the location where you would like the products which you are removing from your kit to be sent.

4. In the section “Products to remove from the Kit“, click on the “Add” button and select the product(s) (multiple selection is possible) which you would like to take out of your kit. If there is one product with multiple expiry dates or batch numbers, make sure you select the correct one(s), it is possible also to to remove (substitute) a partial quantity of an existing line .

5. In the section “Products from the stock to the Kit” Click on the “New” button and enter the product name, source location (i.e. where it is currently located), BN/ED/Asset (if relevant), quantity, then click on the floppy disk icon to save this line. Do this for each product which needs to be added. You should be able to see if the product is available in stock thanks to the “Availability” column.

Kit items substitution

6. Click on the “Check Availability” button to make sure that the needed products are well available in stock.

In case of products with BN/ED attributes which have changed. there is a button “Update products whose BN/ED attributes have changed” which appears in KCL processing window. When button is used, any affected products will have their BN/ED info removed, or have default BN/ED info added, Action only updates products in this KCL window.

Substitute Kit item with BN/ED attributes which have changed

7. Once your substitution is completed, click on the “Process Substitute” button.

Kit items substitution

Items substituted in kit

8. The systems informs you on the creation of an Internal Move (INT/KIT) which has been created, processed and closed in order to move the items from kit to stock and from stock to kit. You may click on the message to see the INT/KIT. The system also requires an ED for the kit. If the kit is not perishable, you may enter the date 01/01/9999.

Internal Move INT/KIT created following substitution

Kit Composition List after substitution

The Kit Composition List is updated with the new products. On the stock level side, items which were in the kit have now been transferred to stock (“LOG” location in this case) while items which were in stock have now been transferred to the “Kitting (virtual) location.

A. LU INTRODUCTION (LU-SU4204)

Supply User Manual ENG -> 5. Warehouse -> 5.11 LU-SU4204: Kits Management -> A. LU INTRODUCTION (LU-SU4204)

A. LU INTRODUCTION (LU-SU4204)

After a kit has been created (see LU-SU2105 in the Products chapter) or received (see LU-SU4101 “How to receive a kit and create a kit composition list” in the current chapter), we will learn how kits are being managed in stock.

UniField offers possibilities to modify a kit by substituting some of its components with products available in stock or to de-kit a kit and put its components back into stock.

Instead of buying a kit from a supplier, it is also possible to create a local kit with products available in stock. This will be explained in the kitting order section.

E. HISTORICAL CONSUMPTION REPORTS

Supply User Manual ENG -> 5. Warehouse -> 5.10 LU-SU4203: Consumption Reports -> E. HISTORICAL CONSUMPTION REPORTS

E. HISTORICAL CONSUMPTION REPORTS

Although Monthly Consumption Reports allow you to see the AMC of the selected products, they are more actually existing to allow the introduction of FMCs for these products. AMC is mostly there to indicate what has been the consumption in order to help you to enter a good FMC.

Historical Consumption Reports are designed to analyze Average Monthly Consumptions (AMC),  Real Average Consumption (RAC) and RR-AMC, as described below. It displays the consumption rates but also the actual consumptions month by month, allowing you to analyze variations.

As already mentioned, the AMC value is based on the total quantity of the product which has left the instance via a consumption report or outgoing deliveries (both quick and full shipment processes). Any quantities of the product which have left the instance due to loan, donation, loss or discrepancy will not be included in this calculation. If any of the products have been received (returned) back in (via IN – except IN from Scratch) to this instance within this period, this quantity will be deducted from the total consumption figure.

RAC is computed based on Real Consumption Reports only and is specific to one source location. Real Average Consumption is calculated using the total quantities which left one specific source location due to a Real Consumption Report. Unlike AMC it does not consider any other picking/transport documents which take products out of this location.

Go to: Warehouse / Reporting / Consumption Reports/ Historical Consumptions

1. In the “From date“, enter the day from which you want the system to consider the data. This must be the first day of a month.

2. The “To date” field displays the last day of the current month, change it if necessary to the last day of another month, but it should obviously not be in the future.    

Depending on the dates you entered, the system will display all relevant months in the “Months”   table.

3. In the “Consumption type” field, the default type will be “Real Average Consumption” (RAC), but you can change this to the 2nd option “Average Monthly Consumption” (AMC) or to the 3rd option Replenishment Rules “RR-AMC” according to what you want to see.

4. As “Source Location“, enter the location for which you want to do the analysis. Note that the location is only available (and mandatory) for the RAC. It is not available for the AMC because AMC is always calculated for the full instance.

5. As “Destination Location”, enter the location for which you want to do the analysis. Note that the location is only available (and NOT mandatory) for the RAC. It is not available for the AMC because AMC is always calculated for the full instance.

Destination Location can be used to select any one External Consumption Unit. If an ECU is selected then report is generated and displays RAC for selected Source Location and Selected Destination Location only.

Historical Consumption Report

6. For Consumption Report Average Monthly Consumption (AMC), The checkbox “Remove Negative AMCs” has a fuller explanation below it and when ticked, the “Historical Data report” can be generated without showing any negative AMCs at the month level, and the “Entire Period AMC” is based on the figures shown for each month. When the checkbox is not ticked, a similar report can be generated showing the figures as per the regular calculation for AMC (including negatives), and it is still possible to view the (original) onscreen version for this via the View Historical Data button, and this checkbox could be used also for RR-AMC.   

Go to: Warehouse>Reporting>Consumption Reports>Historical Consumption/History consumptions

7. Click on the “Save” button on top of the screen.

8. Click on the “View historical data” button. If the report is heavy to generate, it may be launched in the background, otherwise you will see results directly.

Historical Consumption Report – RAC

Historical Consumption Report – AMC

In the above examples, reports have been launched on 2 months only (February and March 2018), the system gives the RAC/AMC over these 2 months and the actual consumption’s month by month (here February and March 2018).

9. For Consumption Report Replenishment Rules – Average Monthly Consumption RR-AMC, When the 3rd option is selected, it is possible to select one or multiple Source Locations and/or one / multiple Destination locations and/or one/multiple External Partner. This means it will be possible to see consumption for a specific location or group of locations or see consumption to a specific destination location or set of destinations. Source location(s) must be internal but destination location(s) can be internal or external. 

When 3rd option (RR-AMC) is selected, there is a checkbox named “Adjusted RR-AMC”. When selected, the report  will take into account and show the adjusted AMC based on any stock outs / substitution for products via a recorded “Stock Out” with selected period. When the 3rd option RR-AMC is selected, it is still possible to see and use the “Remove negative AMCs” meaning no negative AMC figures (due to returns) will be displayed.

– If an External Partner (Type: Customer) is selected as the destination location, the source location must be either Internal Locations or Cross-Docking

– The source location can also be left empty, in which case only movements from Internal Locations and Cross-Docking will be included in the RR-AMC calculation. 

An External Partner can be combined with an External Consumption Unit as the destination location. 

– If “Other Customer” is selected as the destination and you attempt to select one or more External Customers, a warning message will block this action. 

– Similarly, if “External Customer” is selected as the destination and you attempt to select “Other Customer” a warning message will also block this action.

D. MONTHLY CONSUMPTION REPORTS

Supply User Manual ENG -> 5. Warehouse -> 5.10 LU-SU4203: Consumption Reports -> D. MONTHLY CONSUMPTION REPORTS

D. MONTHLY CONSUMPTION REPORTS

The main objective of a Monthly Consumption report is to encode the Forecasted Monthly Consumption (FMC) for a selection of products. However, the report will also show the Average Monthly Consumption (AMC) for these products over a specific period as the AMC can help to insert a correct FMC.

The (AMC) is a useful indicator as it informs on the average monthly consumption of a product over a specific time span.

The AMC value is based on the total quantity of the product which has left the instance via a consumption report or outgoing deliveries (both quick and full shipment processes). Any quantities of the product which have left the instance due to loan, donation, loss or discrepancy will not be included in this calculation. If any of the products have been received (returned) back in (via IN – except IN from Scratch) to this instance within this period, this quantity will be deducted from the total consumption figure.

AMC and FMC are used by different replenishment functionalities.

Note that in a Monthly Consumption Report, the AMC is given by the system, while the FMC should be introduced by the user.

A Real Consumption Reports is triggering a movement when it is processed. A Monthly Consumption Report does not trigger any movement but simply informs you on the AMC of products and allow you to enter FMC for those products.

Go to: Warehouse / Reporting / Consumption reports/ Monthly consumption

  1. Click on the “New” button.
  2. As “Period from“, enter the date which you want the AMC calculation to start from. This must be the first day of a month.
  3. As “Period to” the system displays as default the last day of the current month. This can be changed to the last day of a different month (but should be in the past).
  4. The “Location” is set to “MSF Instance” as the AMC calculation will always be made for the entire instance including all internal locations.
  5. To add the products for which you want to see the AMC, click on “New” then search for and select the products (if you want to add several lines in one step use the “Add multiple lines” button or import a file via the “Import a file” button).
  6. The AMC of the selected products is displayed according to the dates you have entered, and is not editable as it is calculated from the product consumption data available in the system.

Monthly Consumption Report

7. The FMC is also displayed, but this field is editable. Initially, the FMC is set to the same value than the calculated AMC, but it may be updated as needed. In the case that you know the consumption is likely to increase over the coming months, you may wish to insert higher value.

8. The “Last Reviewed on” field will display the date when the AMC and FMC of this product were last calculated and validated or will be blank if this is the first time.

9. In the “Valid until” field, enter the date until which the system should use the entered FMC to calculate consumption and re-order levels (e.g. if you know that the entered FMC is likely to be accurate for the next 6 months, enter the appropriate date here).

10. Click on the floppy disk to save the line and, if necessary, repeat the steps above to add further items.

11. When you have entered and saved all the needed product lines, click on the “Save” button on top of the screen.

12. When the FMC quantities have been validated, click on the “Valid all lines” button to validate these entries.

The “Export lines” button allows you to export a Monthly Consumption Report to Excel.

The “Import a file” button allows you to import an Excel file on a Monthly Consumption Report (FMC and validity). The template to use should be the one you get from the “Export” function.

C. HOW TO IMPORT AN EXCEL FILE ON A REAL CONSUMPTION REPORT

Supply User Manual ENG -> 5. Warehouse -> 5.10 LU-SU4203: Consumption Reports -> C. HOW TO IMPORT AN EXCEL FILE ON A REAL CONSUMPTION REPORT

C. HOW TO IMPORT AN EXCEL FILE ON A REAL CONSUMPTION REPORT

In some cases, consumption may have been recorded on an Excel file. Such a file can be imported on a RCR in order to update the system (i.e. record consumptions in UniField). The import can be done via the “Import a file” button available on the main RCR screen.

The file must have a specific format (XML Spreadsheet 2003) and include the following columns in the following order: Product Code, Product Description, Product UoM, Indicative Stock, Batch Number, Expiry Date, Asset, Consumed Qty, Remark, BN (Y/N); ED (Y/N).

A template of importable file may be obtained if you export an existing RCR using the “Export lines” button.

Following the import some checks are done on BN and product lines so that error messages are raised in case of inconsistencies.

File format for import to RCR

B. REAL CONSUMPTION REPORTS

Supply User Manual ENG -> 5. Warehouse -> 5.10 LU-SU4203: Consumption Reports -> B. REAL CONSUMPTION REPORTS

B. REAL CONSUMPTION REPORTS

The objective of a Real Consumption Report (RCR) is to register the consumption of goods (i.e. a movement) which would not have been yet recorded. This may typically happen if goods are consumed from a stock but nothing is recorded “in live” in the system. You may decide to record consumptions from this stock once a day, once a week, once a month, …

A good example is a stationaries cupboard from where staffs take items, noting on a paper what they take. This paper (and probably an inventory of the cupboard) can be used at the end of the month to register in the system stationaries consumption from this cupboard before replenishing it. Typically, this cupboard would be declared as an ICU in the system.

Another example is the mechanical spare parts stock. A mechanic can take parts in this stock according to the needs, writing what he takes on a register. This register is then used at the end of the week to register in the system what was consumed from this stock. Typically, this stock would be declared as an intermediate stock in the system.

The objective of a RCR is actually to regularize in the system, a stock situation following consumption which was not registered.

The source location of a RCR will be an internal location (typically an intermediate stock or an ICU) while the destination location will be a customer location (typically an ECU, “MSF Customer” or “Other Customer”).

It is important to understand that this report is actually triggering a stock move from the source location to the destination location. A Delivery Order (OUT-conso) will be created and processed once the RCR is saved and processed.

Note that if you want to avoid the use of Internal Requests, RCRs are an alternative way of registering your consumptions.

Go to: Warehouse / Warehouse Management / Real consumption

  1. Click on the “New” button to create a new report.

Creating a Real Consumption Report

2. The “Creation date” is generated by the system.

3. As “Source Location” enter the name of the location from which the goods have been consumed (it must be an internal location, click on the magnifying glass to choose and select from the listed options).

4. The “Destination Location” enables you to only select External Consumption Units ( “MSF Customer or “Other Customer” can not be selected any more). This “Destination Location” is actually the “who” consumed the goods. You need to create different clients (as ECU) so that you will be able to indicate who consumed each items.

5. As “Category“, enter the category of the products for which you are registering the consumption.

6. In the “Period from” field, enter the date at which the recorded consumption started.

7. The “Period to” date will default to today’s date, as we cannot enter what has been consumed beyond this date. If the end date when the goods were consumed has already passed, it is possible to edit this field and enter a previous date. You should enter here the date at which the recorded consumption ended.

Note that this period may be more or less long. You could decide to record consumption on a daily basis. In this case the “Period from” and “Period to” dates will be the same.

8. Add the products which have been consumed. This can be done with the “New” button located on top of the “Products” table. It can also be done with the “Add multiple lines” button. This allows entering several products at once.

The “Import a file” button allows you to import an Excel file into a RCR (see next section for details).

The “Copy all” button can be used to include all products/batches/quantities currently present in the source location. It should be use with care as it will empty completely the source location. To help avoid any mistake, the “Qty Consumed” is now automatically filled with 0 when this button is used. User will have to fill the “Qty consumed” either manually or via Import.

Header of a Real Consumption Report

a.  To add products manually one by one:

i. Click on the “New” button on top of the “Products” table.

ii. Enter a product in the “Product” field.

iii. Check that the UoM is correct; you will see that the indicative stock quantity (i.e. the actual level of stock currently in the source location/real stock) is displayed.

iv. If relevant, select the batch number and expiry date for your product. If different batch numbers or expiry dates of the same product have been consumed, these should each have a separate line. Note that the FEFO principle is not applied here. The system does not select BN/ED itself. Note that when selecting a batch, the indicative stock is changing and indicates the real stock level for the selected batch in the specified source location.

v. Enter the quantity consumed within the dates specified above (Period from, Period to).

vi. Enter a comment if needed.

vii. Click on the floppy disk icon at the end of the line.

viii. Enter all other products in the same way.

Inserting a product line on a RCR

b. To add several products at once:

i. Click on the “Add multiple lines” button.

ii. Click on the “Add” button in the “Add multiple products” window.

iii. Search for the products you need to add using the relevant filter on the “Search Products” window.

iv. Select your products by ticking the product lines check-boxes.

v. After selecting all your products click on “Select(you may always add additional products after if you click again on “Add“).

vi. Click on “Add products“.

vii. Your products are inserted in the Real Consumption Report.

viii. Update each line with the consumed quantities (and BN/ED if needed).

ix. Click on the floppy disk icon at the end of the line.

x. Enter additional products if needed.

If you did a mistake and need to delete some lines you can use the “red cross” icon located at the end of the product line.

The “Delete Lines” button allows deleting several lines of the RCR in one step.

Note that if a product is managed by BN/ED, the selection of a batch will be mandatory. You will only be able to select a batch whose “available stock” is positive in the source location (you may analyze stock availability of batch managed products through Warehouse / Traceability / Batch numbers or through Warehouse / Traceability / Batch Location) .The selection of a batch updates the “indicative stock” of the line and indicates the “real stock” for this batch in the source location.

The “Update Indicative Stock” button allows refreshing a RCR and updates the indicative stock column.

The “Cancel” button allows cancelling the whole RCR. Its state will switch to “Cancelled” but you will be able to reset it to “Draft” if needed.

9. When you have added all products for which you want to record the consumption, click on the “Save” button on top of the main RCR screen.

The report is saved in the “Draft” state. This means you can modify, save, cancel or even delete it if necessary. Once it has been processed (i.e. after you have clicked on the “Save & Process” button), the Consumption Report will switch to the state “Closed“, the products will be moved (through an OUT-conso), and you will no longer be able to update, cancel or edit the RCR.

10. When it is confirmed that the entered consumption data are correct (check with your OC guidelines if you need specific validation), you can process your RCR. However, if a significant amount of time has passed between when you created the Real Consumption Report and when you are processing it, situation may have changed in term of products availability. You can click on the “Update Indicative Stock” button to update this indicative stock quantities displayed.

11. Click on the “Save & Process” button. This will create, process and close a Delivery Order (OUT-conso) with these products/batches/quantities. This OUT will have the “Reason type” “3 Consumption Report”. The system will display a confirmation message for this, which means that these products are now no longer in the source location.

A RCR can be exported and printed via the “Consumption Report” option available in the action menu.

A RCR can be exported to Excel via the “Export lines” button available in the main RCR screen.

Exporting a Real Consumption Report

You can check the stock levels of the involved product in the different locations thanks to the “Stock by Location” functionality. The “Traceability” menu may also be useful to check if the products are batch managed.

If a Physical (Stock) Inventory is to be carried on a location, it is important for all RCRs to have been created and processed before this is started so that the figures in the system are up to date and reflect (as much as possible) the physical stock levels in this location.

It is possible to use a RCR to send goods to an external partner. However, you will have to configure the partner in a proper way and link it to an ECU on its partner master data sheet.